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Honda Euis Shop Manual by cathypelletier41 - Issuu - EU Generators Owner's Manuals |
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If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again. Page 31 Use the recoil starter when the battery voltage is too low to turn the starter motor. Turn the engine switch to the ON position. Open the right maintenance cover by turning its latch counterclockwise.
Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the allow as shown. Turn the fuel valve to the ON position. Under normal conditions, use the following procedure.
Unplug all appliances from the generator AC receptacles. Turn the engine switch to the OFF position. Turn the fuel valve lever to the OFF position. Disconnect the appliance, and determine whether the problem is in the appliance, or if the rated load capacity of the generator has been exceeded.
Substantial overloading that continuously lights the overload indicator red may damage the generator. Most motorized appliances require more than their rated wattage for startup. If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the overload indicator red will come ON. Page Ac Applications AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order.
Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. When two or more receptacles are used, prevent overloading by dividing the load between the two power circuits.
Receptacle 3 has a 10A load connected to it. Both receptacles are powered by main power circuit I. The equation tells us that the total power draw on circuit I is 25A. When appliances are turned ON or reconnected, the engine returns to the proper speed to power the electrical load. If the generator will be used as an alternative to utility company power, an isolation switch must be installed to disconnect the utility lines from the building when the generator is connected.
Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. In some areas, generators are required to be registered with local utility companies.
It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools.
However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Failure to properly follow maintenance instructions and precautions can cause you to be Engine oil Air filter Sediment cup Spark plug Spark arrester Valve clearance Combustion chamber Fuel tank and filter Fuel tube Service more frequently when used in dusty areas. These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refill the fuel tank if the fuel level is low.
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. In addition, Methanol must contain cosolvents and corrosion inhibitors. Insert and remove the dipstick without screwing it into the filler neck. Reach under the generator and remove the black rubber seal located below the oil drain plug. Place a suitable container underneath the generator to catch the used oil. Use 4-stroke automotive detergent oil.
SAE 10W 30 is recommended for general use. Loosen the cover screws and remove the air cleaner cover. Remove the foam air filter from the air cleaner cover. Check the foam air filter to be sure it is clean and in good condition. If the foam air filter is dirty, clean it as described on page Replace the foam air filter if it is damaged.
If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. Open the left maintenance cover by turning its latch counterclockwise. Unscrew the sediment cup and remove it.
Remove the O-ring. Loosen the cover screw and remove the spark plug inspection cover. Disconnect the spark plug cap, and remove any dirt from around the spark plug area. Page 55 Inspect the spark plug. Replace it if the electrodes are worn or if the insulator is cracked, chipped or fouled. Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending the side electrode.
The gap should be: 0. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Remove the two 5 arrester. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life.
The battery contains sulfuric acid electrolyte which is highly corrosive and poisonous. Lift handle upward. Lock levers will lock and secure handle into place. Wash hands after handling. Page 59 Remove the negative cable from the battery negative terminal, then remove the positive cable from the battery positive terminal.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. In the event of fuse failure, locate the cause of failure and repair before you continue operation. If the fuse continues to fail, discontinue generator use and consult an authorized Honda generator dealer.
Turn the engine switch OFF and remove the key before checking or replacing the fuse. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline. Handle fuel only outdoors. Wipe up spills immediately. Page Engine Oil Engine Oil Change the engine oil see page Remove the spark plug see page Pour a tablespoon 5 Pull the starter rope several times to distribute the oil in the cylinder.
Reinstall the spark plug. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. A hot engine and exhaust system can burn you and can ignite some materials.
Keep the generator level when transporting to reduce the possibility of fuel leakage. Engine switch OFF. Out of fuel. Bad fuel; generator stored without treating or draining gasoline, or refueled with bad gasoline.
Low oil level caused Oil Alert to stop engine. Fuel filter restricted, carburetor malfunction, ignition malfunction, valves stuck, etc. Correction Clean or replace air filter p. Drain fuel tank and carburetor p. Circuit protector s tripped. Faulty power tool or appliance. Faulty generator.
Correction Check AC load. Stop and restart the engine. Check the cooling air inlet. You will need this serial number when ordering parts, and when making technical or warranty inquiries.
Frame serial number: Date purchased Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
In some areas, generators are required to be registered with local utility companies. Page Servicing Your Generator Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance.
Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be Page Maintenance Schedule Service more frequently when used in dusty areas. These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedures.
For commercial use, log hours of operation to determine proper maintenance intervals. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. In addition, Methanol must contain cosolvents and corrosion inhibitors. Insert and remove the dipstick without screwing it into the filler neck. Reach under the generator and remove the black rubber seal located below the oil drain plug.
Loosen the cover screws and remove the air cleaner cover. Check the foam air filter to be sure it is clean and in good condition. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. Open the left maintenance cover by turning its latch counterclockwise.
Remove the O-ring. Loosen the cover screw and remove the spark plug inspection cover. Replace 0. Measure the spark plug electrode gap with a wire-type feeler gauge. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester.
Remove the two 5 14 mm pan head screws, and remove the spark arrester. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life. The battery contains sulfuric acid electrolyte which is highly corrosive and poisonous. Wash hands after handling. Lift handle upward. Lock levers will lock and secure handle into place. Unhook the battery strap from the bottom hook of the generator. A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Page Fuse In the event of fuse failure, locate the cause of failure and repair before you continue operation.
If the fuse continues to fail, discontinue generator use and consult an authorized Honda generator dealer. Turn the engine switch OFF and remove the key before checking or replacing the fuse. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline.
Handle fuel only outdoors. Wipe up spills immediately. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. A hot engine and exhaust system can burn you and can ignite some materials.
Keep the generator level when transporting to reduce the possibility of fuel leakage. Spark plug wet with fuel Dry and reinstall spark plug.
Fuel filter restricted, Take the generator to an carburetor malfunction, authorized Honda servicing ignition malfunction, valves dealer, or refer to the shop stuck, etc. Page Engine Lacks Power p. Faulty power tool or Replace or repair power tool or appliance. Stop and restart the engine. Faulty generator. Take the generator to an authorized Honda servicing dealer, or refer to the shop manual. You will need this serial number when ordering parts, and when making technical or warranty inquiries.
Frame serial number: Date purchased Page Carburetor Modification For High Altitude Operation High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5, feet 1, meters , have your authorized Honda servicing dealer perform this carburetor modification.
This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life.
Page Emission Control System Information Carbon monoxide does not react in the same way, but it is toxic. Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Page 74 Afterburning backfiring.
Black exhaust smoke or high fuel consumption. Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.
Page Specifications 0. Specifications may vary according to the types, and are subject to change without notice. Page Consumer Information Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician.
Available through your Honda dealer or through Helm Inc. They should be able to answer any question you may have. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. When performing this assembly, be especially careful of the following: Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely.
Compare the loose parts with the inventory list below. Tools Required: 14 mm wrench 2 , 10 mm wrench or Phillips head screwdriver for battery connections, pliers not included Loose Parts Check all loose parts against the following list.
The wheel kit provides an air space between the ground and the generator air intake. If the wheel kit is not installed, it may be possible for dirt and debris to be drawn into the generator air intake causing possible generator damage.
The battery is disconnected and strapped into the battery tray for shipment. Remove the battery maintenance cover see page Remove the battery strap from the bottom hook, and then remove the battery. Place the generator on a level surface. If the battery voltage is low, charge the battery until the battery voltage will be PLUG View the back of the maintenance cover and locate the knockout near the top center of the cover. Carefully remove the knockout.
Plug the remote control cable into the 6-pin connector. Install the battery maintenance cover and tighten the cover screw. Insert the bracket installation part at one end of the hanger into the clearance between the frame pipe and fuel tank.
Slide the hanger and insert another bracket installation part of the hanger into the gap between the frame pipe and fuel tank on the other side.
Page Ground Terminal Safety Precautions Page 96 MEMO Check air filter. First 20 hours Change engine oil. Page 2eY Print page 1 Print document pages. Cancel Delete.
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